{"id":738,"date":"2014-06-05T09:21:48","date_gmt":"2014-06-05T13:21:48","guid":{"rendered":"http:\/\/makelehighvalley.com\/blog\/?p=738"},"modified":"2014-06-05T21:38:39","modified_gmt":"2014-06-06T01:38:39","slug":"member-project-spotlight-franks-filament-extruder-wip","status":"publish","type":"post","link":"https:\/\/makelehighvalley.com\/blog\/2014\/06\/member-project-spotlight-franks-filament-extruder-wip\/","title":{"rendered":"Member Project Spotlight: Frank&#8217;s Filament Extruder (WIP)"},"content":{"rendered":"<div style=\"color: #000000\"><span style=\"color: #000000\">Our member Frank has been working on a heavy duty piece of hardware for extruding 3D printer filament. This all started when we got a 3D printer and were interested in making filament on the cheap instead of paying someone else to manufacture it. Filaments can be made from many different materials and self producing it can save up to 80% of the cost of commercially produced filament. We had seen\u00a0<\/span><a style=\"color: #807d7a\" href=\"http:\/\/hackaday.com\/2013\/11\/01\/low-cost-filament-extruder\/\" target=\"_blank\">several<\/a><span style=\"color: #000000\">\u00a0\u00a0<\/span><a style=\"color: #807d7a\" href=\"https:\/\/www.youtube.com\/watch?v=jFxUgaUOX6M\" target=\"_blank\">other<\/a><span style=\"color: #000000\">\u00a0<\/span><a style=\"color: #807d7a\" href=\"http:\/\/www.instructables.com\/id\/Build-your-own-3d-printing-filament-factory-Filame\/\" target=\"_blank\">DIY<\/a><span style=\"color: #000000\">\u00a0<\/span><a style=\"color: #807d7a\" href=\"http:\/\/www.thingiverse.com\/thing:265375\" target=\"_blank\">machines\u00a0<\/a><span style=\"color: #000000\">\u00a0to do the same thing, but one of our members decided to take on this project himself and has really gotten pretty serious with it. Here are his progress notes so far and some info on the work that&#8217;s going into this project.<\/span><\/div>\n<div style=\"color: #000000\"><\/div>\n<div style=\"color: #000000\">Work completed:<\/div>\n<div style=\"color: #000000\">\n<ul>\n<li>Extruder shaft machined to accept bearings on both ends<\/li>\n<li>Bearing supports for both ends of the extruder &#8211; hot end is a bronze sleeve bearing, drive end is a tapered roller bearing to handle the thrust of extruding<\/li>\n<li>Extruder mounting plate machined to accept the extruder and gearbox mounted and rough aligned<\/li>\n<li>Mounting plate for future motor drive \/ gear reduction assembly installed<\/li>\n<\/ul>\n<\/div>\n<div style=\"color: #000000\"><a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1.jpg\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-medium wp-image-739\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1-300x225.jpg\" alt=\"MakeLV Filament Extruder (1)\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-1.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2.jpg\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-740\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2-300x225.jpg\" alt=\"MakeLV Filament Extruder (2)\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-2.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support.jpg\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-741\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support-300x200.jpg\" alt=\"MakeLV Filament Extruder (3)-extruder support\" width=\"300\" height=\"200\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support-300x200.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support-1024x682.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support-900x600.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-3-extruder-support.jpg 1620w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-742\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing-300x225.jpg\" alt=\"MakeLV Filament Extruder (4)-bearing housing\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-4-bearing-housing.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-743\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer-300x200.jpg\" alt=\"MakeLV Filament Extruder (5)-bearing spacer\" width=\"300\" height=\"200\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer-300x200.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer-1024x682.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer-900x600.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-5-bearing-spacer.jpg 1620w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-744\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6-300x225.jpg\" alt=\"MakeLV Filament Extruder (6)\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-6.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-745\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing-300x225.jpg\" alt=\"MakeLV Filament Extruder (7)-extruder end bearing\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-7-extruder-end-bearing.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a> <a href=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-746\" src=\"http:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set-300x225.jpg\" alt=\"MakeLV Filament Extruder (8)-gear reduction set\" width=\"300\" height=\"225\" srcset=\"https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set-300x225.jpg 300w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set-1024x768.jpg 1024w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set-900x675.jpg 900w, https:\/\/makelehighvalley.com\/blog\/wp-content\/uploads\/2014\/06\/MakeLV-Filament-Extruder-8-gear-reduction-set.jpg 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<div style=\"color: #000000\"><\/div>\n<div style=\"color: #000000\">Remaining work:<\/div>\n<div style=\"color: #000000\">\n<ul>\n<li>Machine coupling between extruder and gearbox<\/li>\n<li>Clutch system between gearbox and extruder to prevent over-torquing in the event of a jam<\/li>\n<li>Machine adapter for gearbox high speed end to allow connection to variable speed drill for testing to validate required speeds<\/li>\n<li>Machine hole for plastic pellet inlet<\/li>\n<li>Machine nozzle orifice &#8211; considering using removal orifice similar to jets in carburetors to aid in cleaning if required<\/li>\n<li>Design \/ fabricate hopper &#8211; 3D printed in ABS?<\/li>\n<li>When this point is reached, it would seem some basic testing could occur<\/li>\n<li>Design \/ install sensor, heater and controller &#8211; Arduino based? \u00a0probably nichrome wire based similar to existing unit (for initial trials, I am thinking external heating via heat gun may allow for testing)<\/li>\n<li>Design \/ machine supports for gear reduction sets for motor drive &#8211; one gear needs a support shaft added to one side of the gear (large metal gear shown in photo)<\/li>\n<li>Design \/ motor supports &#8211; with the high gear reduction, planning to use stepper motor to allow adjustment of speed<\/li>\n<li>Design \/ construction motor speed controller &#8211; Arduino based?<\/li>\n<li>Probably a bunch of other items I have not thought of<\/li>\n<\/ul>\n<\/div>\n<div style=\"color: #000000\">Currently extruder section is short, not sure how much length is required to get necessary pressures at nozzle end. \u00a0I have other tubing available to lengthen that section if it is determined to be necessary. \u00a0The parts are designed to move around to test other arrangements.<\/div>\n<div style=\"color: #000000\">&#8212;<\/div>\n<div style=\"color: #000000\"><\/div>\n<div style=\"color: #000000\">We&#8217;re looking forward to seeing more on this amazing project. Keep up the good work, Frank!<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Our member Frank has been working on a heavy duty piece of hardware for extruding 3D printer filament. This all started when we got a &hellip;<\/p>\n","protected":false},"author":37,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[13,1],"tags":[],"class_list":["post-738","post","type-post","status-publish","format-standard","hentry","category-member-projects","category-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Make Lehigh Valley :: Member Project Spotlight: Frank&#039;s Filament Extruder (WIP)<\/title>\n<meta name=\"description\" content=\"Homemade filament extruder for producing 3D printer filament\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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